High Impact Forged Ball for SAG Mill
High Impact Forged Ball for SAG Mill is engineered to withstand strong impact forces generated in semi-autogenous grinding environments. Its reinforced structure supports stable performance under heavy load conditions, helping reduce unexpected breakage and maintain consistent grinding efficiency in large-scale operations.
Product Introduction
High Impact Forged Ball for SAG Mill is produced from selected alloy steel through controlled heating and precision forging processes. The manufacturing approach enhances structural integrity and mechanical strength, making it suitable for use in SAG mills that operate under high-impact and high-throughput conditions.
Wide Application
Machines | Industries |
·Ball mills | ·Mining industry |
·SAG mills | ·Power stations |
·Tower mills | ·Cement industry |
·Coal grinding machine | ·Steel Industry |
·Bearing | ·Chemical Industry |
·Metallurgical industry |
High Impact Forged Ball for SAG Mill is mainly applied in gold, copper, and other large-scale mineral processing projects where SAG mills are used for primary grinding. It performs effectively in wet grinding circuits and adapts to different ore hardness levels and processing capacities.
Technical Performance
Chemical Composition (%) | ||||||
Steel Specification | C | Mn | Si | Cr | S | P |
40Cr | 0.37-0.44 | 0.50-0.80 | 0.17-0.37 | 0.80-1.15 | ≤0.035 | ≤0.035 |
42CrMo | 0.38-0.45 | 0.50-0.80 | 0.17-0.37 | 0.90-1.25 | ≤0.035 | ≤0.035 |
60Mn | 0.57-0.65 | 0.70-1.00 | 0.17-0.37 | ≤0.25 | ≤0.035 | ≤0.035 |
65Mn | 0.62-0.72 | 0.90-1.20 | 0.17-0.37 | ≤0.25 | ≤0.035 | ≤0.035 |
ZT-4 | 0.44-0.72 | 0.50-0.90 | 0.17-0.37 | ≤0.50 | ≤0.035 | ≤0.035 |
ZT-10 | 0.60-0.78 | 0.65-1.33 | 0.25-0.65 | ≤0.45 | ≤0.035 | ≤0.035 |
B2 | 0.70-0.92 | 0.70-1.00 | 0.17-0.37 | 0.40-0.70 | ≤0.035 | ≤0.035 |
B3 | 0.52-0.65 | 0.66-1.00 | 1.30-1.90 | 0.74-1.20 | ≤0.030 | ≤0.030 |
B4 | 0.65-0.75 | 0.50-0.70 | 1.20-1.40 | 0.85-1.00 | ≤0.025 | ≤0.025 |
B6 | 0.75-0.90 | 0.80-1.02 | 0.17-0.37 | 0.88-0.98 | ≤0.035 | ≤0.035 |
BU | 0.95-1.05 | 0.95-1.05 | 0.15-0.35 | 0.45-0.55 | ≤0.035 | ≤0.035 |
BL | 0.55-0.75 | 0.65-0.85 | 0.15-0.35 | 0.70-1.20 | ≤0.035 | ≤0.035 |
BG | 0.90-1.05 | 0.35-0.95 | 0.15-0.35 | 1.00-1.70 | ≤0.035 | ≤0.035 |
Physical Features | |||||
Diameter (mm) (inches) | Surface Hardness (HRC) | Diameter Tolerance (mm) | Impact Value (J/cm²) | Breakage Rate (%) | Drop Test (times) |
20 (0.79) | >60 | +2.0 -1.0 | ≥12 | ≤1 | >15000 |
25 (0.98) | |||||
30 (1.18) | |||||
40 (1.57) | |||||
50 (1.97) | |||||
60 (2.36) | +3.0 -1.5 | ||||
65(5.56) | |||||
70 (2.76) | |||||
75 (3.00) | |||||
80 (3.15) | |||||
90 (3.54) | |||||
100 (3.94) | +4.0 -2.0 | ||||
120 (4.72) | >58 | ||||
125 (4.92) | |||||
140 (5.51) | >55 | +5.0 -3.0 | |||
150 (5.91) | |||||
Strict Quality Inspection
Before delivery, High Impact Forged Ball for SAG Mill undergoes routine inspection procedures including dimensional verification and hardness checks according to customer specifications. These quality measures help ensure reliable performance and durability during continuous SAG mill operation.
Manufacturing Process
Exhibition Presence
High Impact Forged Ball for SAG Mill is presented at international mining and mineral processing exhibitions, where technical discussions and application exchanges take place. Participation in such events strengthens communication with global partners and demonstrates practical usage experience in demanding grinding systems.
Why Choose Us
Choosing High Impact Forged Ball for SAG Mill means selecting a grinding media solution designed for heavy-duty environments. With stable production capability, adaptable specifications, and dependable supply, we support mining clients in maintaining efficient and reliable SAG mill performance.
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